| Customization: | Available |
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| Standard: | 4′′ |
| Material: | Diamond Powder |
| Shipping Cost: | Contact the supplier about freight and estimated delivery time. |
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Used for grinding and trimming of stone, concrete, glass, ceramics, steel, synthetic material, alloy materials, monocrystalline and polycrystalline silicon, superalloy, etc.
Advantage:
1. Reinforced flap, no falling
2. Durable, high efficiency
3. Metal-based, good heat dissipation
Product code:ZL-WMC65(Red cloth dot pattern)
Specification:4" 4.5" 5"
Grit:30# 60# 120# 200# 400# 600#
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Product Name:
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ZL-WMC65 Flap Disc
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Diameter:
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4" 4.5" 5"/100mm 115mm 125mm
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Grit:
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30# 60# 120# 200# 400# 600# can be made custom
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Thread:
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22.23mm, M14, 5/8-11 can be made
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Payment way:
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T/T, Western Union, Paypal
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Packing:
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Standard Carton Box
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Delivery time:
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3-10 working days
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Mark:
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Compared with the silicon carbide flap disc wear-resistant efficiency is 20 times of its effect, dry or wet grinding can be
The price is cheap, only kgs 1 / 4 price
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Usage:
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Used for grinding and trimming of stone, concrete, glass, ceramics, steel, synthetic material, alloy materials, monocrystalline and polycrystalline silicon, superalloy, etc. |
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Features:
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★Revolutionary product ★More than 100 times working life compare to traditional Sanding Flap Discs ★Save a lot of loading and unloading time ★Widely used: metal, glass, stone, concrete, tiles, ceramics and so on ★Perfect processing effect ★Customized:Yes ★ Much more safety. The leaves of the flap dics are glued to the base much firmer, because the new design enlarged the glue area. The leaves will not fly out during working. ★More flexible. The leaves are somewhat soft. ★Can be used in dry application. |
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Advantage:
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1.Reinforced flap, no falling 2.Durable, high efficiency 3.Metal based, good heat dissipation |
Z-LION DIAMOND TOOLS GROUP / Xiamen ZL Diamond Technology Co., Ltd. is a professional diamond tool manufacturer. Our main products include diamond cutting blades, grinding wheel, polishing pads, core drills, diamond wire saw, etc. Our products are used for cutting, grinding polishing and drilling of stone, ceramics, glasses and concrete.
Our products have sold to Europe, North and South American, South-East Asia, Middle East, etc. From its establishment, our company focuses on innovation of products.
By far, we have 17 of invention patent, 11 of utility model patent, 34 of appearance patent, and 1 of PCT patents.
The company will stick to the enterprise spirit of "Quality, Efficiency, Innovation and Integrity". With our profound technical resources, strict ISO quality management system, and qualified workers, we will provide best service and create extra value for our customers.
We cordially welcome customers at home and abroad to join us and cooperate with us, making better life and future together.
Diamond Flap Discs: The Ultimate Guide
Welcome to our comprehensive guide on diamond flap discs! If you're looking for a versatile and efficient abrasive tool, diamond flap discs are the perfect choice. In this guide, we will explore everything you need to know about diamond flap discs, from their composition and benefits to their applications and maintenance.
Diamond flap discs are abrasive attachments that consist of multiple layers of overlapping abrasive sections adhered to a central hub. These discs offer precise angle grinding versatility, allowing you to grind and finish in a single action. They provide cooler cutting with less gouging and burning compared to traditional grinding discs, making them ideal for a variety of tasks such as abrasive grinding, weld finishing, rust removal, and deburring.
One of the key advantages of diamond flap discs is their suitability for both ferrous and non-ferrous materials. They can effectively shape and conform metal surfaces while providing a polished finish. With densely layered abrasive cloth flaps, diamond flap discs offer exceptional durability and long-lasting performance.
In this guide, we will delve into the benefits of using diamond flap discs, explore their various applications, and provide tips on choosing the right disc for your needs. We will also discuss how to use and maintain diamond flap discs to ensure optimal performance and longevity.
So, whether you're a professional welder, metal fabricator, or DIY enthusiast, join us on this journey to discover the ultimate tool for grinding, finishing, and shaping metal surfaces - the diamond flap disc. Let's dive in!
Diamond flap discs are abrasive tools that consist of multiple layers of overlapping abrasive sections adhered to a central hub in a wheel design. These discs are specifically designed for grinding and finishing tasks, offering versatility and efficiency in a single action. Unlike traditional grinding discs, diamond flap discs provide cooler cutting with less gouging and burning, resulting in a smoother finish.
The construction of diamond flap discs includes densely layered abrasive cloth flaps that are capable of shaping and conforming to various metals. This makes them suitable for a wide range of applications, including abrasive grinding, weld finishing, deburring, rust removal, and snagging. They can be used on both ferrous and non-ferrous materials, making them a versatile tool for metalworking projects.
One of the key advantages of diamond flap discs is their long-lasting nature. They are known for their durability and extended lifespan compared to other abrasive tools. This makes them a cost-effective option for professionals and DIY enthusiasts alike.
Diamond flap discs are available in different grit sizes, allowing users to achieve different levels of material removal and surface finish. It is important to choose the right diamond flap disc for the specific task at hand to ensure optimal performance and results.
Overall, diamond flap discs are a reliable and efficient tool for grinding and finishing tasks, offering excellent performance and durability. With their ability to shape and conform to metals, they provide a finished look while maintaining accuracy and precision.
Diamond flap discs offer a multitude of benefits that make them a superior choice for grinding and finishing applications. Here are some key advantages of using diamond flap discs:
Long-lasting Performance: Diamond flap discs are known for their exceptional durability and long lifespan. The diamond particles embedded in the flaps provide superior cutting power and maintain their sharpness even after prolonged use. This translates to extended usage and reduced replacement costs.
Efficient Material Removal: With their aggressive cutting action, diamond flap discs excel at removing material quickly and efficiently. Whether you're working on metal, stone, or other materials, diamond flap discs can tackle tough grinding and shaping tasks with ease.
Smooth and Consistent Finish: Unlike traditional grinding discs, diamond flap discs produce a smoother and more consistent finish. The overlapping flaps ensure even distribution of abrasive particles, resulting in a uniform surface without gouging or burning.
Versatility: Diamond flap discs are suitable for a wide range of applications, including grinding, deburring, rust removal, and snagging. They can be used on various materials, including ferrous and non-ferrous metals, ceramics, glass, and stone. This versatility makes diamond flap discs a valuable tool in many industries.
Reduced Heat Generation: The design of diamond flap discs allows for cooler cutting, minimizing the risk of overheating the workpiece. This not only helps to preserve the integrity of the material but also reduces the likelihood of warping or distortion.
Time and Cost Savings: By combining grinding and finishing into a single action, diamond flap discs can significantly reduce the time and effort required for each task. This increased efficiency translates to cost savings in terms of labor and abrasive consumables.
In conclusion, diamond flap discs offer numerous benefits that make them a preferred choice for professionals in various industries. From their long-lasting performance and efficient material removal to their versatility and time-saving capabilities, diamond flap discs are a valuable tool for achieving high-quality grinding and finishing results. Applications of Diamond Flap Discs
Diamond flap discs are versatile tools that can be used in a wide range of applications. Their abrasive nature makes them ideal for grinding, deburring, trimming, bevelling, cleaning, and surface conditioning. They are suitable for use on various materials, including aluminum, stainless steel, and steel.
One common application of diamond flap discs is in the metalworking industry. They are used for removing welds, shaping and finishing metal surfaces, and removing rust and other imperfections. The abrasive nature of the discs allows for efficient material removal while providing a smooth and even grind.
In addition to metalworking, diamond flap discs are also used in other industries such as construction and automotive. They can be used for tasks such as concrete grinding, stone polishing, and glass edge grinding. The discs are designed to provide fast and efficient material removal, making them a valuable tool for professionals in these industries.
When using diamond flap discs, it is important to choose the right disc for the specific application. Factors such as grit size, disc type, and material compatibility should be considered. Proper technique and maintenance are also essential for achieving optimal results and prolonging the lifespan of the discs.
Overall, diamond flap discs offer a versatile and efficient solution for various grinding and finishing tasks. Their ability to provide fast material removal, smooth grinding, and reduced vibrations make them a valuable tool for professionals in different industries.
When it comes to choosing the right diamond flap discs for your project, there are a few factors to consider. First, you'll want to determine the grit size that is most suitable for your application. Coarser grits, such as 60 or 80, are ideal for heavy material removal, while finer grits, like 120 or 200, are better suited for blending and finishing.
Next, consider the type of material you will be working with. Diamond flap discs are versatile and can be used on a variety of materials, including aluminum, stainless steel, and steel. However, different materials may require different types of discs. For example, a zirconia flap disc may be more suitable for stainless steel, while a diamond flap disc with a resin bond may be better for concrete or stone.
It's also important to consider the size and shape of the flap disc. The diameter and arbor hole size should match your grinder or tool. Additionally, the type of flap disc, whether it's a type 27 or type 29, will affect the angle at which the disc contacts the workpiece.
Lastly, consider the brand and quality of the diamond flap disc. Look for reputable brands that offer high-quality products. Reading customer reviews and ratings can also provide valuable insights into the performance and durability of different flap discs.
By considering these factors and selecting the right diamond flap disc for your specific needs, you can ensure optimal performance and achieve the desired results in your grinding, deburring, and finishing applications.
Using diamond flap discs is a straightforward process that can help you achieve exceptional results in your grinding and polishing tasks. Here are some essential steps to follow when using diamond flap discs:
Safety First: Before starting, ensure that you are wearing the appropriate safety gear, including safety glasses, gloves, and a dust mask. This will protect you from any potential hazards.
Choose the Right Grit: Select the appropriate grit size for your specific application. Coarser grits, such as 60 or 120, are ideal for material removal and shaping, while finer grits, like 200 or 400, are better for polishing and finishing.
Mount the Disc: Attach the diamond flap disc to your angle grinder or hand-held grinding machine. Ensure that it is securely tightened to prevent any accidents or slippage during operation.
Start Grinding: Begin by positioning the disc at a slight angle against the workpiece. Apply gentle pressure and move the disc in a back-and-forth or circular motion, depending on the desired finish. Take care not to apply excessive pressure, as this can cause overheating or damage to the material.
Work in Stages: If you are working on a large surface or need to remove a significant amount of material, it is advisable to work in stages. Start with a coarser grit to remove the bulk of the material, then gradually switch to finer grits for a smoother finish.
Keep the Disc Flat: Maintain a flat angle while grinding to ensure even contact between the disc and the workpiece. This will help prevent uneven wear and ensure consistent results.
Clean and Inspect: Regularly clean the diamond flap disc to remove any debris or buildup that may affect its performance. Inspect the disc for any signs of wear or damage, and replace it if necessary.
By following these steps, you can effectively use diamond flap discs to achieve professional-quality results in your grinding and polishing projects. Remember to always prioritize safety and choose the appropriate grit for your specific application.
Proper maintenance and care of diamond flap discs are crucial to ensure their longevity and optimal performance. Here are some essential tips to keep in mind:
Regular Cleaning: After each use, it is important to clean the flap disc thoroughly to remove any debris or buildup. Use a wire brush or compressed air to remove particles from the flaps and the disc's surface.
Avoid Excessive Pressure: Applying excessive pressure while using the flap disc can cause premature wear and reduce its effectiveness. Instead, let the disc's weight and rotation speed do the work.
Store Properly: When not in use, store the flap discs in a cool, dry place to prevent moisture and humidity from affecting their performance. Keep them away from direct sunlight and extreme temperatures.
Inspect for Damage: Before each use, inspect the flap disc for any signs of damage, such as cracks or missing flaps. Using a damaged disc can be dangerous and lead to poor results. Replace any damaged discs immediately.
Use the Right Disc for the Job: Different flap discs are designed for specific applications and materials. Always choose the appropriate disc for the task at hand to ensure optimal results and prevent unnecessary wear.
Follow Manufacturer's Recommendations: Each flap disc may have specific instructions and recommendations from the manufacturer. It is essential to read and follow these guidelines to maximize the disc's lifespan and performance.
By following these maintenance and care tips, you can ensure that your diamond flap discs remain in excellent condition and deliver consistent results. Remember, proper maintenance not only extends the life of the flap discs but also ensures your safety during usage.
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