| Customization: | Available |
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| Manufacturing Process: | Electroplating |
| Shape: | Cup-Shaped |
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ZL-WMC66S(Shinning net pattern)Diamond Flap Disc
Used for grinding and trimming of stone, concrete, glass, ceramics, steel, synthetic material, alloy materials, monocrystalline and polycrystalline silicon, superalloy, etc.
Advantage:
1. Reinforced flap, no falling
2. Durable, high efficiency
3.aluminium based, good heat dissipation
Product code:ZL-WMC66S(Shinning net pattern)
Specification:4" 4.5" 5"
Grit:30# 60# 120# 200# 400# 600#
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Product Name:
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ZL-WMC66S Flap Disc
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Diameter:
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4" 4.5" 5"/100mm 115mm 125mm
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Grit:
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30# 60# 120# 200# 400# 600# can be made custom
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Thread:
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22.23mm, M14, 5/8-11 can be made
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Payment way:
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T/T, Western Union, Paypal
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Packing:
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Standard Carton Box
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Delivery time:
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3-10 working days
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Mark:
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Compared with the silicon carbide flap disc wear-resistant efficiency is 20 times of its effect, dry or wet grinding can be
The price is cheap, only kgs 1 / 4 price
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Usage:
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Used for grinding and trimming of stone, concrete, glass, ceramics, steel, synthetic material, alloy materials, monocrystalline and polycrystalline silicon, superalloy, etc. |
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Features:
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★Revolutionary product ★More than 100 times working life compare to traditional Sanding Flap Discs ★Save a lot of loading and unloading time ★Widely used: metal, glass, stone, concrete, tiles, ceramics and so on ★Perfect processing effect ★Customized:Yes ★ Much more safety. The leaves of the flap dics are glued to the base much firmer, because the new design enlarged the glue area. The leaves will not fly out during working. ★More flexible. The leaves are somewhat soft. ★Can be used in dry application. |
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Advantage:
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1.Reinforced flap, no falling 2.Durable, high efficiency 3.Metal based, good heat dissipation |
Z-LION DIAMOND TOOLS GROUP / Xiamen ZL Diamond Technology Co., Ltd. is a professional diamond tool manufacturer. Our main products include diamond cutting blades, grinding wheel, polishing pads, core drills, diamond wire saw, etc. Our products are used for cutting, grinding polishing and drilling of stone, ceramics, glasses and concrete.
Our products have sold to Europe, North and South American, South-East Asia, Middle East, etc. From its establishment, our company focuses on innovation of products.
By far, we have 17 of invention patent, 11 of utility model patent, 34 of appearance patent, and 1 of PCT patents.
The company will stick to the enterprise spirit of "Quality, Efficiency, Innovation and Integrity". With our profound technical resources, strict ISO quality management system, and qualified workers, we will provide best service and create extra value for our customers.
We cordially welcome customers at home and abroad to join us and cooperate with us, making better life and future together.
Welcome to the world of metal fabrication, where precision and efficiency are key. In this article, we will dive into the versatile tool known as the flap wheel disc and explore its many applications in metalworking. Whether you're a professional welder, machinist, or simply a DIY enthusiast, understanding the benefits and uses of flap wheel discs can greatly enhance your projects.
A flap wheel disc is an abrasive tool attachment that consists of layers of overlapping abrasive flaps adhered to a central hub in a wheel design. This unique construction allows for fast stock removal, precise grinding, blending, and finishing, all in a single action. Unlike traditional grinding wheels, flap wheel discs offer greater maneuverability and control, resulting in smoother finishes and reduced risk of gouging the workpiece.
Throughout this article, we will explore the various applications where flap wheel discs excel. From contouring and shaping metal to welding, machining, heavy-duty equipment work, and industrial maintenance, the versatility of flap wheel discs knows no bounds. We will also discuss the advantages of using flap wheel discs over other abrasive products, such as grinding wheels.
Additionally, we will provide valuable tips for choosing the right flap wheel disc for your specific project. Factors such as shape, material, density, and abrasive grain type all play a crucial role in achieving optimal performance. By understanding these considerations, you can ensure that you select the flap wheel disc that best suits your needs.
So, whether you're looking to tackle a challenging metal fabrication project or simply seeking to improve your skills in the workshop, join us as we explore the world of flap wheel discs and discover the endless possibilities they offer. Get ready to take your metalworking endeavors to new heights with this versatile and indispensable tool.
A flap wheel disc is a versatile tool used in metal fabrication. It is an abrasive attachment that consists of multiple layers of overlapping flaps made of abrasive material, such as sandpaper, adhered to a central hub in a wheel design. This unique design allows the flap wheel disc to provide accurate angle grinding versatility, making it suitable for various metalworking applications.
Unlike grinding wheels, which have a uniform grinding surface, flap wheel discs have a ring of overlapping flaps that hold coated abrasive grains. These grains can grind and shape a workpiece during fabrication or blend and finish a weld. The flaps are made of abrasive cloth, which is cut into smaller strips and layered to form the disc.
Flap wheel discs come in different shapes, such as flat discs and conical discs. Flat flap discs are ideal for smooth finishing and blending on flat surfaces, while conical flap discs enable aggressive stock removal by maximizing surface contact on flat surfaces. There are also specialty shapes available, such as trimmable flap discs, mini flap discs, and angled flap discs, which offer specific advantages for different applications.
The choice of abrasive grain is crucial when selecting a flap wheel disc. Different grains, such as ceramic alumina, zirconia alumina, and aluminum oxide, provide varying levels of performance and suitability for different workpiece materials. The grain size of the abrasive also affects the disc's performance, with coarser grains ideal for initial stock removal and finer grains better for finishing.
In summary, a flap wheel disc is a versatile tool that offers precise grinding, blending, and finishing capabilities in metal fabrication. Its unique design and choice of abrasive materials make it a valuable asset for achieving high-quality results in various metalworking applications.
Flap wheel discs are versatile tools that find applications in various metal fabrication tasks. Their unique design and abrasive properties make them suitable for a wide range of uses. Here are some common applications where flap wheel discs excel:
Welding: Flap wheel discs are ideal for grinding and finishing welds. They can remove excess material, smooth out rough edges, and blend the weld seamlessly with the surrounding metal.
Deburring: After cutting or machining metal, sharp edges and burrs may be left behind. Flap wheel discs can quickly and effectively remove these imperfections, resulting in a clean and smooth surface.
Rust Removal: Flap wheel discs are effective in removing rust and corrosion from metal surfaces. They can eliminate rust without damaging the underlying metal, making them a valuable tool for restoration projects.
Surface Preparation: Before applying paint, coatings, or adhesives, it is crucial to prepare the metal surface properly. Flap wheel discs can remove old paint, oxidation, and other contaminants, ensuring a clean and properly prepped surface.
Shaping and Contouring: Flap wheel discs are flexible and can conform to different shapes and contours. This makes them suitable for shaping and contouring metal, allowing for precise and intricate work.
Industrial Maintenance: Flap wheel discs are commonly used in industrial maintenance tasks, such as cleaning and maintaining equipment, removing scale or slag, and preparing surfaces for repairs or modifications.
Woodworking: While primarily used for metal fabrication, flap wheel discs can also be used on wood surfaces. They can remove paint, varnish, and other coatings from wood, as well as smooth out rough surfaces.
With their ability to grind, blend, and finish in a single action, flap wheel discs offer efficiency and versatility in various metalworking applications. Whether you are a professional fabricator or a DIY enthusiast, having flap wheel discs in your toolkit can greatly enhance your metalworking capabilities.
Flap wheel discs offer numerous advantages that make them a versatile tool for metal fabrication. Here are some of the key benefits:
Fast stock removal: Flap wheel discs are designed for efficient material removal, allowing you to work quickly and save time on your projects.
Versatility: These discs can be used for a variety of applications, including contouring, shaping, grinding, blending, and finishing. With a single product, you can achieve multiple tasks, eliminating the need to switch between different tools.
Smooth finish: Flap wheel discs provide a smooth finish on metal surfaces, ensuring a professional and polished look. They are particularly effective in achieving a smooth finish on right angle cuts.
Flexibility: The flexible nature of flap wheel discs allows for easy contouring of metal, making it easier to achieve the desired shape and contours.
Reduced downtime: By using flap wheel discs, you can avoid the downtime caused by constantly switching between different discs for different tasks. This not only saves time but also improves overall productivity.
Less noise and vibration: Compared to grinding wheels, flap wheel discs produce less noise and vibration during operation. This not only creates a more comfortable working environment but also reduces the risk of fatigue and injury.
Longer lifespan: With proper use and maintenance, flap wheel discs can have a longer lifespan compared to other abrasive tools. This means you can get more use out of each disc, reducing the need for frequent replacements.
In summary, flap wheel discs offer a range of advantages, including fast stock removal, versatility, smooth finish, flexibility, reduced downtime, less noise and vibration, and longer lifespan. These benefits make them an excellent choice for metal fabrication projects, providing efficiency, quality, and cost-effectiveness.
When it comes to selecting the right flap wheel disc for your metal fabrication project, there are a few key factors to consider. By understanding the different options available and their specific features, you can ensure that you choose the best disc for your needs.
Shape and Size: Flap wheel discs come in various shapes and sizes, including flat discs, conical discs, trimmable discs, and mini discs. Consider the shape and size that will work best for your specific application. Flat discs are ideal for smooth finishing and blending on flat surfaces, while conical discs offer aggressive stock removal. Trimmable discs provide flexibility for hard-to-reach areas, and mini discs are perfect for tight spaces.
Backing Material: The backing material of a flap wheel disc plays a crucial role in its performance and durability. Phenolic resin backing is lightweight and prevents scratching of the workpiece. Aluminum backing provides stability for heavy-duty applications, while trimmable composite backing allows for adjustments in size and shape.
Abrasive Grain: The choice of abrasive grain will depend on the material you are working with. Ceramic alumina offers maximum performance with its self-sharpening properties and is ideal for hard-to-grind metals. Zirconia alumina provides aggressive stock removal and high-performance edge grinding. Aluminum oxide is a versatile option for general-purpose use, while a blend of ceramic alumina and zirconia alumina offers fast grinding and long disc life.
Grit Size: The grit size of the flap wheel disc determines its aggressiveness and finish. Coarser grits are suitable for initial stock removal, while finer grits are better for blending, finishing, and repairs. Consider the specific requirements of your project and choose the appropriate grit size accordingly.
By considering these factors and selecting the right flap wheel disc, you can achieve optimal results in your metal fabrication projects. Remember to always follow the manufacturer's recommendations for safety and usage to ensure the best performance and longevity of the disc.
When it comes to using flap wheel discs, there are a few key tips and techniques to keep in mind. These will help you maximize the effectiveness of the tool and ensure a smooth and efficient metal fabrication process.
Choose the right grit: Flap wheel discs come in a range of grit sizes, from coarse to fine. Selecting the appropriate grit for your specific task is crucial. Coarser grits are ideal for heavy stock removal, while finer grits are better for finishing and polishing.
Use the correct angle: The angle at which you hold the flap wheel disc can greatly impact its performance. For optimal results, hold the disc at a slight angle to the workpiece, typically between 10 and 15 degrees. This allows the flaps to make consistent contact with the surface, ensuring even and efficient grinding.
Apply the right pressure: The amount of pressure you apply while using a flap wheel disc is important. For aggressive stock removal, apply firm pressure. However, when finishing or polishing, use lighter pressure to avoid removing too much material or creating unwanted gouges.
Keep the disc moving: Continuous movement is key when using a flap wheel disc. Avoid dwelling on one spot for too long, as this can result in uneven grinding and potential damage to the workpiece. Instead, maintain a steady and fluid motion, moving the disc across the surface in smooth, overlapping passes.
Take safety precautions: Always prioritize safety when using flap wheel discs. Wear appropriate protective gear, such as safety glasses and gloves, to shield yourself from sparks and debris. Additionally, ensure that the work area is well-ventilated and free from flammable materials.
By following these tips, you can make the most of your flap wheel disc and achieve professional-quality results in your metal fabrication projects. Remember to practice proper technique and safety measures to ensure a successful and efficient grinding process.
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